Proven Delivery, Real Numbers
Dalda Foods Pvt Ltd — Dairy Plant
Manga Mandi, Lahore — 2016
One of DEI’s pioneer clients. Complete dairy plant covering batch mixing (GEA, 20,000 L/hr), UHT treatment (GEA, 8,000 L/hr), aseptic tanks, Tetra Pak filling (TBA-22, TBA-19), packing, CIP, and fat storage — plus full utilities (boilers, chillers, compressors, RO water, electric/piping network).
Timeline: ~6 months | Budget: ~$4 million
Scope of the Project
Equipment Supply → Plant Installation → Commissioning → Commercial Run
All tasks performed entirely by Dairy Engineering International. Milk processing equipment supplied by GEA, packing equipment by Tetra Pak — all sourced and supplied by DEI.
- Timeline: ~6 months
- Budget: ~$4 million
Equipment Supplied
| Process | Equipment Description |
|---|---|
| Batch mixing | GEA company, 20,000 L/hour |
| Pasteurization | 2 milk storage tanks by Dairy Engineering |
| UHT treatment | One-strip UHT, 8,000 L/hour by GEA |
| Aseptic tanks | 20,000 L capacity, valve cluster |
| Filling | TBA-22 (250ml, 200ml), 5× TBA-19 machines (2× 250ml, 2× 125ml, 1× 200ml) |
| Packing | PLE/DE multi-shrink equipment, cardboard packers, Tetra Pak conveyor system |
| CIP unit | 240,000 L capacity (GEA); Tetra Pak Alcip 100 for machine CIP (2016 model) |
| Fat storage tanks | 2 tanks, 50,000 liters each |
Utilities Provided
| Utility | Description |
|---|---|
| Raw water | Turbine, 100,000 L/hour capacity; storage tanks of 600,000 L equipped with pumps |
| Boilers | 6-ton capacity by Loose International |
| Chiller system | Air-cooled (Agresso) and water-cooled (Carrier) |
| Air compressors | 2× 45 kW units by ATLAS Copco |
| R.O water supply | Quantal water solution, 50,000 L with R.O pump |
| Electric & piping network | Full steam, electric, compressed air, and chilled water supply; power factor panels, LT/HT panels, UPS |
| Diesel underground tanks | 2 tanks — one to boiler, one to generator |
Popular Foods Pvt Ltd — Dairy Plant
Popular Group of Industries, Karachi — 2016
Complete dairy project for one of Pakistan’s leading industrial groups (12 units spanning dairy, juices, fabrics, sugar, and spinning mills). Equipment supply through commercial run, including Tetra Pak Al-mixer, UHT treatment, aseptic tanks, and 6 TBA-19 filling machines.
Timeline: ~6 months | Budget: ~$2 million
Scope of the Project
Equipment Supply → Plant Installation → Commissioning → Commercial Run
All equipment supplied and all processes performed by Dairy Engineering International.
- Timeline: ~6 months
- Budget: ~$2 million
Equipment Supplied
| Process | Description |
|---|---|
| Batch mixing | Tetra Pak Al-mixer, 10,000 L/hour |
| Pasteurization | 6,000 L/hour pasteurizer; 2 storage tanks of 15,000 L capacity by Dairy Engineering International |
| UHT treatment | 4,500 L plant |
| Aseptic tanks | 10,000 L, Tetra Pak with cluster |
| Filling | 6× TBA-19 filling machines (200ml, 125ml, 250ml) |
| CIP units | Complete CIP unit provided |
Utilities Provided
| Utility | Description |
|---|---|
| Raw water | Storage tanks equipped with pumps |
| Boilers | 3-ton capacity |
| Chiller system | Locally manufactured chiller system |
| Air compressors | 2× 37 kW units by ATLAS Copco |
| Electric & piping network | Full steam, electric, compressed air, chilled water supply; power factor panels, LT/HT panels, UPS |
Habibo Group — Milk & Juice Plant
Antananarivo, Madagascar — 2017-18
DEI’s largest international project to date — a complete dairy and juice plant for a family-owned group operating in Madagascar since 1936. Full scope from equipment supply to commercial run, including Tetra Pak batch mixing, APV UHT treatment, aseptic tanks, and multiple filling and packing lines.
Timeline: ~1 year | Budget: ~$9 million
Scope of the Project
Equipment Supply → Plant Installation → Commissioning → Commercial Run
All equipment supplied and all processes performed by Dairy Engineering International.
- Timeline: ~1 year
- Budget: ~$9 million
Equipment Supplied
| Process | Description |
|---|---|
| Batch mixing | Tetra Pak, 10,000 L/hour mixing unit; storage tank and valve cluster from Tetra Pak, 16,000 L × 2 |
| UHT treatment | APV SPX, 10,000 L/hour |
| Aseptic tanks | Tetra Pak, 16,000 L |
| Filling | TBA-21 (1L), TBA-8 (1L), TCA (125ml) |
| Packing | Cap applicator (TBA-21 & TBA-8), cardboard packer; straw applicator (TCA) |
| Cleaning in Place (CIP) | DEI CIP, 20,000 L/hour |
Utilities Provided
| Utility | Description |
|---|---|
| Raw water | 2 tanks, 300,000 L capacity each |
| R.O water system | 100,000 L/hour capacity |
| Boilers | 4-ton boiler by Dairy Engineering International |
| Chiller system | York chiller, 170 tons |
| Air compressors | 1× 37 kW unit |
| Electric & piping network | Full steam, electric, compressed air, chilled water supply; power factor panels, LT/HT panels, UPS; 2× 600 kVA Liebert UPS; 600 kVA CAT generator |